Forklift Battery Safe Installation and Charging
Forklift batteries are fairly large and are extremely costly pieces of machinery. They weigh thousands of pounds. The task of charging and installing these batteries is something that should be really planned out in advanced so as to make sure that these procedures are able to be completed safely and correctly. Maintaining a sound charging procedure and correct handling could really increase the battery's standard life span.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is higher than 20 percent, the battery's lifespan could actually be shortened. On approximately every 5th charge cycle, the charger must be set on the weekend or equalize setting, depending on which model of charger you are utilizing.
The cycle of charging should not get interrupted. You should avoid utilizing the battery for some hours once the charge cycle is done. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off before hooking up the battery to the charger. You then can connect the charger to the battery. This is a common error that could inadvertently cause damage to both the charger and the forklift. It is also very essential that the amperage of the battery must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This will shorten the battery life significantly and could even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation happens, a technician should be called to be able to re-set the charger prior to charge being able to begin.